How long does it take to make a crown?

Cases requiring custom shade matching, layered porcelain on anterior units, implant components that must be ordered, or design revisions from unclear margins will extend turnaround. PVS impressions add poured-model time compared to intraoral scans. Cases with occlusal clearance issues or missing opposing arch records also delay production because the lab must contact the office before proceeding to design.

Yes, monolithic zirconia and lithium disilicate crowns from a clean digital scan can be milled, stained, glazed, and shipped within 24 to 72 hours when scheduled in advance. Rush timelines assume no design questions and adequate prep reduction. Notify the lab before sending the case so bench time can be reserved. Layered anterior work is generally not recommended on rush schedules.

Yes. Monolithic zirconia and lithium disilicate move fastest because they are milled and finished in one workflow. PFM crowns take longer due to metal casting or milling of the coping, oxide firing, and multiple porcelain bake cycles. Layered zirconia with cutback and stacked porcelain also adds bench time compared to full-contour monolithic restorations.

Intraoral scans eliminate shipping days and model pouring, so design can begin the same day the case is received. STL files also reduce margin ambiguity, which cuts back on design holds. Practices sending PVS impressions should factor in one to two additional days for transit and model work before the lab clock effectively starts.

Send a clear scan or well-detailed impression with defined margins, capture the full opposing arch and a bite record, and include a written prescription with shade, material, and contact preferences. Photos help for anterior shade matching. Flag any occlusal or clearance concerns at submission so the lab does not need to pause production to request clarification.