PROCEDURE

Removables

Removable prosthetics built on a digital workflow that Dani Dental has refined since 1993: full and partial dentures, implant, retained overdentures, and flexible partials, all fabricated in, house with a named technician on every case.

  • Margins verified against your prescription
  • Pre-paid two-way shipping
  • Talk to the technician who built it
  • Full digital workflow

Every removable case starts with a digital intake review before a single tooth is set. When you send an intraoral scan or a scanned impression, the assigned technician verifies occlusal vertical dimension, ridge contour, and phonetic landmarks against your prescription before entering fabrication. If a discrepancy shows up at intake, you hear about it within four business hours, not after a try, in appointment that should not have happened. For full dentures, Dani Dental uses a diagnostic wax, try workflow anchored in a documented tooth, library system. Shade, mold, and tooth arrangement are confirmed against the patient's photographs and your prescription notes before processing. The acrylic base is pressure, processed, not heat, cured open, air, which reduces porosity and extends denture lifespan in the chair. Implant, retained overdentures follow the same base protocol, with Locator or ball, attachment housings processed chairside, ready and verified for seating depth before shipment. Flexible partials use Valplast, certified processing exclusively. Dani Dental does not substitute generic nylon materials regardless of cost pressure. Every flexible partial is polished to a 1200, grit finish on the tissue, bearing surface, reducing soft, tissue irritation and the frequency of post, insertion adjustments. If a clasp engages incorrectly on the model, it is re, done before the case ships, not after your patient is in the chair. Cast metal partial frameworks are designed in, house using CAD software before casting. The digital framework design is submitted back to the prescribing doctor for approval before the framework goes to metal. This one step, which most labs skip in the interest of throughput, eliminates the single most common cause of partial framework remakes: a rest seat or clasp position the doctor would have changed if they had been shown the design first. Every shipped case includes the technician's direct phone number, the case number, and a brief fabrication note flagging anything unusual observed during production. That note is not a liability disclaimer. It is the technician handing the case to the clinician in writing, the same way they would do it in person if the lab were across the street from your practice.

HOW IT IS BUILT

From prescription to seated case.

01

Prescription in

Send a scan file or a model with your RX. A technician reads your intent before any design begins.

02

Design & verify

We design to your margin and occlusion, then verify the fit against your prescription before it ships.

03

Build at the bench

Milled, pressed, or hand-layered as the case calls for, finished by a named technician.

04

Back to your chair

Pre-paid shipping returns the case ready to seat, with the technician reachable if anything needs an adjustment.

This is our standard pipeline. The exact steps for Removables are being detailed and will appear here.

MATERIALS

What goes in the mouth.

The material options for Removables, from zirconia and lithium disilicate to hand-layered porcelain, are being written up. Ask for a Doctor Kit and a technician will talk through the right choice for your case.

CASE WORK

Judge the work on its result.

Before-and-after case work for Removables is being photographed at the studio. The best proof is a case of your own. Send one and see the finish on your chair.

COMMON QUESTIONS

What dentists ask about Removables

What file formats or impression types does Dani Dental accept for removable cases?
Dani Dental accepts intraoral scans in STL or OBJ format via your scanner's web portal or a secure file transfer link. Physical impressions in PVS, alginate, or polyether are accepted and scanned in, house on arrival. Bite registrations can be sent physically or captured digitally. If you are transitioning from physical to digital workflow for removables, the technician on your account will walk through the first two cases with you to confirm the scan settings match what the lab needs.
What is the standard turnaround time for a full denture case?
Standard full denture cases ship in 5, 7 business days from the day a complete case arrives at the lab. That window covers fabrication through quality inspection and polishing. Rush turnaround of 3, 4 business days is available on most full denture cases for a documented rush fee, stated on your quote before the case enters production. Multi, appointment cases, such as those requiring a wax try, in, are scheduled with the doctor's appointment calendar in mind when you submit the case.
Does Dani Dental use in, house processing or outsource acrylic work?
All acrylic processing is done in, house at the Dani Dental Arizona facility. Dani Dental does not send denture bases to a third, party processing center. Pressure, processing is used for all full denture bases, which produces a denser acrylic with lower porosity compared to conventional heat, cure open, air processing. This directly affects how the denture wears and how well it holds polish over the patient's use period.
What attachment systems does Dani Dental support for implant, retained overdentures?
Dani Dental fabricates overdentures for Locator, Locator R, Tx, ball attachment, and bar, retained systems. The attachment housing is processed into the denture base in, house and verified for seating depth and retention before shipment. If you are using a less common proprietary attachment, contact the lab before submitting the case so the technician can confirm compatibility and source the correct components without adding avoidable delays to your timeline.
Are flexible partials made from Valplast or a generic nylon material?
Dani Dental uses Valplast exclusively for flexible partial cases. Generic nylon materials are not substituted. Valplast, certified processing means the material lot is traceable, the processing temperature is controlled to specification, and the tissue, bearing surface is finished to a 1200, grit polish. That polish level matters clinically: a rougher surface traps biofilm faster and increases the frequency of post, insertion adjustments.
Can I review a cast partial framework design before it goes to metal?
Yes, and Dani Dental treats this as a standard step rather than an upgrade. Every cast partial framework is designed in CAD in, house, and the design file is sent to the prescribing doctor for approval before fabrication begins. You can approve it as submitted, request changes to rest seat placement, clasp arm extension, or connector width, or ask the technician a question by phone. The framework does not go to metal until you have signed off. This step is included in the standard case fee.
How does Dani Dental handle remakes on removable cases?
If a removable case requires a remake due to a lab fabrication error, Dani Dental remakes it at no charge and prioritizes it in the production queue, targeting a 3, 4 business day turnaround on the replacement. The technician on the original case documents what went wrong internally before the remake enters production. Dani Dental's internal remake rate across all removable cases is below 2.5 percent, tracked on a rolling 12, month basis. Remakes caused by prescription changes or patient preference after delivery are quoted separately.
What communication should I expect after a removable case ships?
Every shipped removable case includes a physical or digital case note written by the fabricating technician. The note identifies anything unusual observed during production, such as a thin flange area, an occlusal contact that was adjusted at processing, or a shade deviation from the prescription that the technician resolved and documented. The technician's direct phone number is included. If you have a fit question after delivery, you are calling the person who made the case, not a general customer service line.

REQUEST A DOCTOR KIT

Send us a Removables case.

Request a Doctor Kit and we will mail RX pads, a shade guide, and pre-paid shipping. Run your first cases through the studio and judge the result on your own chair.