1243 E Broadway Rd, Tempe AZ · (480) 449-09093433 E Ft Lowell Rd, Tucson AZ · (520) 795-7970
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SERVICE

Avondale 3D-Printed Restoration

Avondale practices running intraoral scanners already have the capture side of the workflow locked in. The gap is almost always on the lab side: file handoff delays, generic print parameters, or restorations that arrive with marginal fit requiring chairside adjustment. Dani Dental's 3D-printed restoration workflow closes that gap. We accept STL and PLY files directly, apply material-specific print profiles calibrated to each resin batch, and run every printed unit through dimensional inspection before it ships west on the I-10 corridor to your Avondale office.

  • Pre-paid two-way shipping, nationwide
  • A named technician on every case
  • Margins verified against your prescription
  • Tempe + Tucson locations

THE SERVICE

Built to your prescription.

Avondale practices running intraoral scanners already have the capture side of the workflow locked in. The gap is almost always on the lab side: file handoff delays, generic print parameters, or restorations that arrive with marginal fit requiring chairside adjustment. Dani Dental's 3D-printed restoration workflow closes that gap. We accept STL and PLY files directly, apply material-specific print profiles calibrated to each resin batch, and run every printed unit through dimensional inspection before it ships west on the I-10 corridor to your Avondale office.

THE DETAIL

How we build it.

Most large national-network labs treat 3D printing as a commodity output: upload a file, receive a generic printed unit, repeat. The result is acceptable tolerances on average cases and chronic rework on anything with a narrow margin or high occlusal load. Dani Dental runs a different model. Every 3D-printed case is assigned to a named technician who reviews the scan for margin quality before the file enters the print queue. If the scan has a boundary artifact that will produce an open margin, you get a call the same day, not a misfit restoration five days later. National-network turnaround on 3D-printed cases often funnels through a central hub before reaching regional delivery, adding one to two transit days each direction. Because Dani Dental operates from the Phoenix metro, Avondale deliveries move through the same-day regional courier network, cutting that lag. For expedite cases we offer a confirmed 48-hour window from clean-file receipt, not a best-effort estimate. Communication is the other variable most labs leave uncontrolled. At Dani Dental every case ships with the direct line of the technician who built it. If you have a fit question after seating, you reach the person who made the decision on print orientation and support placement, not a general inbox. That direct accountability loop is what keeps our remake rate under 2.5 percent, and it is why practices that have tried the high-volume national-network model tend to stay once they experience the difference in case-level attention.

GETTING CASES TO US

Logistics, to the bench.

Avondale practices running intraoral scanners already have the capture side of the workflow locked in. The gap is almost always on the lab side: file handoff delays, generic print parameters, or restorations that arrive with marginal fit requiring chairside adjustment. Dani Dental's 3D-printed restoration workflow closes that gap. We accept STL and PLY files directly, apply material-specific print profiles calibrated to each resin batch, and run every printed unit through dimensional inspection before it ships west on the I-10 corridor to your Avondale office. The materials side matters as much as the machine. Our printed restorations use validated photopolymer and composite resins with documented flexural strength above 100 MPa, appropriate for long-term temporaries, surgical guides, and diagnostic wax-up replacements. For final restorations requiring ceramic or zirconia, we bridge the printed provisional seamlessly into our milled workflow so the same case file drives both stages. No re-entry, no duplicate impression fees. Avondale's patient base skews toward working families, which means chair time is currency for your practice. A 3D-printed restoration that seats without adjustment in under eight minutes on delivery is a measurable difference in your daily schedule. We track seat-ready delivery rates case by case, and our named technicians carry that accountability through every order.

COMMON QUESTIONS

What practices ask

What file formats do you accept for 3D-printed restoration cases from Avondale practices?
We accept STL, PLY, and OBJ files from any major intraoral scanner, including iTero, 3Shape TRIOS, Carestream, and Medit. Upload happens through our secure case portal. If your scanner exports a proprietary format, contact your named technician before the first case and we will confirm compatibility or request a one-time export setting adjustment on your end. No additional software purchase is required on the practice side.
What materials are available for 3D-printed restorations?
We currently print in validated photopolymer resins for long-term provisionals and diagnostic wax-up replacements, and in composite-based resins for higher-load temporary applications with flexural strength exceeding 100 MPa. For final-strength restorations, we bridge the same scan file into our milled zirconia or pressed ceramic workflow at no re-entry fee. Material selection is confirmed with your technician at case intake, not after the fact.
How does your 5-day turnaround work for Avondale deliveries?
The 5-day window runs from clean file receipt, meaning your scan arrives without margin artifacts requiring a remake-before-print correction. Day one is file review and print queue entry. Days two through four cover printing, post-cure, and dimensional inspection. Day five is same-day regional courier dispatch to Avondale. Expedite cases with confirmed clean files ship within 48 hours at a flat expedite fee stated at case intake, not after the fact.
Can 3D-printed restorations be used as surgical guides for implant placement?
Yes. Surgical guides are one of the higher-volume use cases in our 3D-printed workflow. We require a CBCT dataset in addition to the intraoral scan, and we coordinate with your implant planning software (coDiagnostiX, BlueSkyPlan, or similar) to confirm guide sleeve position before printing. Guide cases carry a 7-day standard turnaround due to the additional planning review step. Accuracy tolerance for guide sleeve positioning is within 0.2 mm, verified against the planning file before shipment.
What happens if a 3D-printed restoration does not seat correctly after delivery?
Contact your named technician directly using the number on the case slip. We review the delivery file, the print parameters, and the original scan within two business hours. If the misfit traces to a lab-side error in print orientation, support placement, or material batch variance, we reprint at no charge and ship with priority courier. If the misfit traces to a scan artifact, we walk through the correction protocol with you at no consulting fee. Our sub-2.5 percent remake rate reflects how rarely either scenario occurs.
Do you store case files so Avondale practices can reorder reprints without rescanning?
Every case file is archived under your account with named-technician notation for the full life of your account. Reprint orders reference the original file and print parameters, so a provisional reorder or a duplicate diagnostic model ships without a new impression or scan. Modifications, such as occlusal adjustments or margin refinements, require an updated scan file but not a full case re-entry. Call or portal-message your technician and the reorder is typically queued within the same business day.

REQUEST A DOCTOR KIT

Try the work before you switch.

Request a Doctor Kit and we'll mail RX pads, a shade guide, and pre-paid shipping for your first three cases. No call, no contract.

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