1243 E Broadway Rd, Tempe AZ · (480) 449-09093433 E Ft Lowell Rd, Tucson AZ · (520) 795-7970
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SERVICE

Gilbert 3D-Printed Restoration

Gilbert practices sending intraoral scans can expect a fully digital intake: no physical impressions required, no analog conversion step that introduces distortion. Dani Dental accepts STL and OBJ files from all major scanners , iTero, 3Shape TRIOS, Medit, and Carestream , and the case enters the print queue the same business day the scan clears QC. For single-unit crowns, inlays, onlays, and veneers, printed restorations come back seat-ready with contacts and occlusion dialed at the lab, not adjusted chairside.

  • Pre-paid two-way shipping, nationwide
  • A named technician on every case
  • Margins verified against your prescription
  • Tempe + Tucson locations

THE SERVICE

Built to your prescription.

Gilbert practices sending intraoral scans can expect a fully digital intake: no physical impressions required, no analog conversion step that introduces distortion. Dani Dental accepts STL and OBJ files from all major scanners , iTero, 3Shape TRIOS, Medit, and Carestream , and the case enters the print queue the same business day the scan clears QC. For single-unit crowns, inlays, onlays, and veneers, printed restorations come back seat-ready with contacts and occlusion dialed at the lab, not adjusted chairside.

THE DETAIL

How we build it.

Many national-network labs print at scale by centralizing production across regional hubs, which compresses turnaround but puts the case three time zones away from anyone who can answer a clinical question. Dani Dental runs its print workflow in Arizona, which means Gilbert accounts deal with the same Mountain Time schedule their own front desk works. When a case needs a same-day reprint after a seating issue, the technician who built the original file makes the correction , not a ticket routed through a tier-one support system. Smaller regional print-service bureaus can match proximity but typically lack the multi-material capability to handle both single-unit cosmetic cases and full-arch provisional frameworks under one account number. Dani Dental handles both. The lab's ceramic and zirconia milling lines run alongside the print workflow, so a dentist transitioning a patient from a printed provisional to a final milled crown doesn't create a new vendor relationship mid-treatment. One account, one technician contact, one invoice cycle.

GETTING CASES TO US

Logistics, to the bench.

Gilbert practices sending intraoral scans can expect a fully digital intake: no physical impressions required, no analog conversion step that introduces distortion. Dani Dental accepts STL and OBJ files from all major scanners , iTero, 3Shape TRIOS, Medit, and Carestream , and the case enters the print queue the same business day the scan clears QC. For single-unit crowns, inlays, onlays, and veneers, printed restorations come back seat-ready with contacts and occlusion dialed at the lab, not adjusted chairside. For Gilbert dentists running higher volumes, 3D printing fits inside a broader digital workflow that can include printed surgical guides, implant-retained provisionals, and full-arch printed bridges in PMMA or high-strength resin. Each case ships with the lead technician's direct line , not a general support queue , so questions about margin placement or occlusal scheme get answered in hours. Every printed restoration ships with bite records and a shade photo when supplied; nothing goes out the door on a guess.

COMMON QUESTIONS

What practices ask

Which intraoral scanners does Dani Dental accept for 3D-printed cases?
Dani Dental accepts STL and OBJ exports from iTero, 3Shape TRIOS, Medit i500 and i700, and Carestream CS 3600. If your scanner outputs a proprietary format, contact the lab before the first case; the digital intake team can confirm compatibility or request a test scan. Gilbert accounts can ship files digitally , no physical model required for printed restorations.
What materials are available for 3D-printed restorations?
Current print materials include high-strength PMMA for full-arch provisionals, printed resin for single-unit temporaries, and printed surgical and implant guides. Final restorations in zirconia or lithium disilicate are milled, not printed , the lab handles both workflows under one account so the transition from provisional to final crown stays with the same technician.
What is the standard turnaround for a 3D-printed crown from a Gilbert practice?
Standard single-unit printed cases ship within 48 hours of scan approval. Full-arch printed frameworks run 3 to 5 business days depending on complexity and material. Rush options are available; contact the lab before noon Mountain Time on the day of submission to confirm rush eligibility. Turnaround clocks start when the scan clears QC, not when it arrives in the inbox.
Can Dani Dental handle both the printed provisional and the final milled restoration for the same patient?
Yes. The lab runs print and milling workflows in parallel, and both route through the same case file and the same assigned technician. Margin positions, occlusal contacts, and shade documentation carry forward from the provisional to the final case. Gilbert dentists do not need to open a separate account or re-submit patient records when transitioning a case from printed provisional to milled final crown.
How does Dani Dental handle a remake if a printed restoration does not seat correctly?
The technician who built the original file handles the correction. The lab's remake rate sits below 2.5% across all printed cases in the trailing 12 months, but when a reprint is needed, the assigned technician's direct line is on the shipping label. Reprint cases for Gilbert-area accounts are re-queued the same business day the issue is confirmed , no ticket escalation, no regional hub transfer.
Does Dani Dental offer printed surgical guides for implant placement?
Yes. Printed surgical guides are available for single-implant and full-arch cases. CBCT data in DICOM format combined with an intraoral scan feeds the guide design workflow. Gilbert practices working with oral surgeons or placing implants in-house can submit both data sets through the standard digital intake. Design confirmation typically returns within one business day before the guide enters the print queue.

REQUEST A DOCTOR KIT

Try the work before you switch.

Request a Doctor Kit and we'll mail RX pads, a shade guide, and pre-paid shipping for your first three cases. No call, no contract.

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